KASTOmicut E 4.6 - Edition „More Efficiency“

New machine KASTOmicut E 4.6 in the KASTOshop Edition „More Efficiency“

Manual swiveling frame bandsaw.

Only here in the KASTOshop: Brand new, directly from the manufacturer, with original KASTO service, at the best price!

Universal bandsawing machine of very robust construction, designed to perform any cutting-to-length or mitre cutting tasks (0°/+60°) mainly in the case of beams, tubes and profiles (included optional equipment: a coolant system for cutting of solid material in straight cuts with emulsion cooling) in workshops. The infinitely adjustable cutting speed and the infinitely adjustable cutting feed allow a sensitive and blade-saving cutting.

Included equipment:

• Machine Base
• Saw Unit (Saw Frame)
• Inclined Saw Head
• Saw Blade Guide
• Saw Blade Tension
• Swarf Removal at Saw Blade
• Material Clamping (Machine Vice)
• Material Support (Cutting Rail)
•  Mitre Cutting without Length Correction
• Feed Control
• Micro-Spray Lubrication System
• Operation
• Mitre Adjustment

Included optional equipment:

• Linear laser
• Coolant system 

Equipment details and scope of supply

Equipment:

• Machine Base
• The machine base is an enclosed, torsion-free welded construction. The user-friendly support height of 700 mm and the ergonomic design ensure an ideal position for material supply and allow an easy chip removal. The possibility of easy machine transport using lift truck or forklift truck is given.
• Saw Unit (Saw Frame)
• Torsion-resistant welded construction, optimized against vibration, with backlash-free pivot bearing for low-vibration and precise cutting of profiles and solid material. In conjunction with the integrated powerful bevel gear and a 1.5 kW drive, a high cutting force, adapted to the requirements, is achieved.
• Inclined Saw Head
• Cutting through with a saw blade that rises from the material guide edge in cutting direction. This reduces formation of burr and the cutting time per cut. Simultaneously, the saw blade is saved.
• Saw Blade Guide
• The lateral guiding is effected by means of grooved ball bearings which are sealed on both sides. Back guide by means of rollers.
• Saw Blade Tension
• Infinitely variable via ratchet. A stop ensures that the maximum permissible blade tension is not exceeded.
• Swarf Removal at Saw Blade
• By means of a brush that is synchronised with the cutting speed.
• Material Clamping (Machine Vice)
• With a single movement of the hand the horizontal vice can quickly be preset to the material cross-section. When the machine starts, the material is clamped manually using a quick-release lever which, at the same time, clamps both the guide and the work piece.
• Material Support (Cutting Rail)
• The mitre angle is set independently of the material weight. A simple cutting rail supports the material very close to the cutting slot and avoids formation of burr when cutting through.
•  Mitre Cutting without Length Correction
• The “ideal” centre of rotation of the saw unit is at the point of intersection of the saw blade and the material supporting edge. This ensures accurate cut-off lengths. A length correction is not necessary when the mitre angle is changed. The mitre angle is set via the clearly readable angular scale. The mitre positions 90°, +45° and +60° can quickly be preset by means of fixed stops. A clamping lever fixes the mitre position.
• Feed Control
• The saw feed is effected via an infinitely variable hydraulic cylinder for universal use in solid and profile material.
• Micro-Spray Lubrication System
• For coolants and lubricants including automatic monitoring for cutting of tubes and profiles. Filling 1 . Incl. 3 l spray coolant. Working pressure at least 5 bar. Waterless and dustless air supply by customers.
• Operation
• The operating elements are arranged ergonomically and centrally.
• Mitre Adjustment
• Manual adjustment of the mitre cut angle between 90° and +60°

Included optional equipment:

• Linear laser
• For projecting the cutting line at the work piece
• Coolant system
•  Flood coolant device for cutting of mainly solid material in 90° cuts (straight cuts). A coolant tank with a volume of 45 l is easily accessible for cleaning purposes. The integrated coolant pump has a capacity of 25 l/min and feeds the coolant to the saw blade guides via two nozzles. A coolant hose at the machine facilitates cleaning of the machine.

Scope of Supply

• KASTOmicut E 4.6 including the described standard and optional equipment
• Bi-metal saw blade
• Glue anchors to dowel the machine
• Operationg instruction manual according to the EU Machinery Directive and EN 82079

We will be pleased to advise you individually if you require equipment which is not sold through the KASTOshop.

Technical Data

Mains voltage: In accordance with EN 60204; 400 V three-phase current (-10 %, +6 %); Control voltage 24 V-DC

Mains frequency: 50 Hz (-1 %, +1 %; transient –2 %, +2 %)

Type of mains: TN mains according to IEC 364/VDE 0100

The power is supplied from the mains to the switching cabinets including advance fusing by the customer. The position of the switch cabinet is to be seen from the lay-out.

Protective measures against indirect contact: Over-current protector (zero balancing). The mains supply of the operator (size and characteris-tic of the main fuse selected as well as the total imped-ance of PE and outer conductor in the supply line to the machine) has to be designed in such a way that the per-missible shutdown time in the event of an error is not exceeded. The use of a differential current switch in the mains in-coming supply is not permitted.

Safety requirements: The offered machine corresponds with the valid safety requirements according to the machinery directive 2006/42/EG

Subject to the individual conditions of use and to the in-stallation site, additional equipment such as fences, safety light beams and barriers in the area of material supply and cut-off removal may be necessary. Possibly, such additional equipments are not included in our scope of supply and must therefore be procured by the buyer.

Delivery terms: Possibly valid company’s own operating material regula-tions have not been taken into consideration when work-ing out the offer, unless they are specifically mentioned in the quotation. The machine will be equipped with proven components selected by KASTO. If you insist on the ob-servance of your operating material regulations we kindly ask you to make these regulations available to us for working out the appropriate offer. After placing the order, any specifications can no longer be considered. This is also valid for so called fire protection regulations.

Cutting accuracy: On perfect conditions with perfect tools the deviation of cut is within ±0.1 mm per 100 mm cutting height with standard steel qualities. For material with a perfect geo-metric surface an accuracy of length of cut-off pieces in accordance with ISO 2768-1, degree of accuracy fine is achievable with individual bars and cut-off pieces longer 6 mm. When using uneven, twisted or burred initial ma-terial, the achievement of the mentioned cutting accura-cies is restricted. The tolerance of length of cut-off pieces is valid for machines with automatic material feed.

Warranty

This sawing machine is particularly suitable for normally machinable structural steels and aluminum in round, flat and square form, mainly in the profile range. Materials that are difficult to machine and plastics are only suitable to a limited extent. Occasional use in single-shift workshop operation is envisaged. The specified cutting ranges and performance characteristics must be observed. The use of uneven, twisted or burred starting material can severely impair the cutting accuracy. For more detailed information on the correct use of the machine, please refer to the operating instructions. Disregarding this area of application and/or General Terms and Conditions can lead to the warranty claims becoming void.